Briggs Stratton Portable Generator 40297 User Manual

Home Generator Systems  
Illustrated Parts List  
Model  
040297  
13500 Rated Watts  
Home Generator System  
Manual No. 205951A Rev. - (03/25/2008)  
 
Illustrated Parts List - Main Unit  
Item Part #  
Description  
Item Part #  
Description  
1
2
3
4
5
6
7
8
9
U203030GS  
BASE, Mounting  
49 194699GS  
50 809743  
PLATE, Switch Oil Temp  
SCREW  
187594GS  
24910GS  
194683GS  
194829GS  
194830GS  
195936GS  
202382GS  
*
MOUNT, Vibration  
HHS, Trilobular 5/16 - 18 x 1/2  
SOLENOID, Gas Fuel  
FITTING, Coupling  
51 NSP  
53 206864GS  
54 809872  
ASSY, Alt (see page 7)  
DECAL, Auto Start  
GASKET  
REGULATOR  
55 202885GS  
56 202884GS  
57 203533GS  
58 56893GS  
59 202988GS  
60 203534GS  
61 194682GS  
62 202883GS  
63 192445GS  
900 §  
MUFFLER  
BRACKET, Mounting Solenoid  
FITTING, 3/4 Flare to 3/8 NPT  
HHCS, M6 - 1.0 x 16  
HHCS, M6 - 1.0 x 30  
WASHER, 1/4 Lock  
NUT, M6 - 1.0  
BASE, Muffler Box  
KIT, Insulation, Muffler Box Base  
CRIMPTITE, 10 - 24 x 1/2  
ASSY, Bulkhead, Alt End w/Insulation  
KIT, Insulation, Muffler Box Top  
COLLECTOR, Muffler Box  
BOX, Muffler Top  
10 *  
11 *  
12 *  
13 B4300GS  
14 194818GS  
15 185939UGS  
16 198913GS  
17 198593DGS  
18 202958GS  
19 B4995GS  
20 *  
HHS, Trilobular, 1/4 - 20 x 1/2  
BATTERY  
SCREW. 10 - 32 x 5/8  
ENGINE  
FUEL HOSE  
CLAMP  
WIRE-A, Black  
KIT, Battery Hardware  
WIRE-A, Red  
901 843644  
902 843438  
TUBE, Air Cleaner  
HHS, Trilobular, 1/4-20 x 7/8  
WASHER, Flat 5/16 - M8  
DECAL, Explosion/Fire  
WASHER, M6 Shakeproof  
HOSE, Oil Drain  
Items Not Illustrated  
205950GS  
MANUAL, Install  
MANUAL, Operator’s  
MANUAL, Engine  
21 206865GS  
22 *  
205951GS  
277810  
23 1723165SM  
25 *  
205922GS  
KIT, Manual/Accessory, HGS  
PAINT, Touchup, HGS, Gray  
PAINT, Touchup, Metallic Silver 1/2  
oz Bottle  
HHCS, 5/16 - 18 x 2.5 Full Thread  
NUT, 5/16 - 18  
198810GS  
26 *  
198811GS  
27 *  
WASHER, Lock 5/16 - M8  
HHCS, 5/16 - 18 x 2" Lg.  
HHCS, M12 - 1.75 x 35  
WASHER, M12  
SUPPORT, Eng/Alt, Black  
SCREEN  
29 *  
B3518GS  
202295GS  
198866GS  
203434GS  
CAP, Funnel Oil Bottle  
HOSE, Flex  
30 *  
31 *  
KIT, Led Remote  
32 B194685GS  
33 202922GS  
34 *  
KIT, Decals, Service  
WASHER, Shakeproof Ext. M6-1/4  
WIRE, Ground  
Optional Accessories  
199475GS  
35 185939WGS  
36 *  
37 *  
38 *  
PAINT, Touchup, Spray, Silver, 12oz  
PAINT, Touchup, Spray, Gray, 12oz  
KIT, Cold Weather (Includes Battery  
and Oil Warmers)  
WASHER, 3/8 Lock  
WASHER, Flat, 3/8 - M10  
HHCS, 3/8 - 16 x 1  
199474GS  
6030  
39 B198896GS  
40 202761GS  
41 *  
BRACKET, Mounting Alt, Black  
DUCT, Air  
* - Items without part numbers are common fasteners and  
are available at local hardware stores.  
§ - Contact Engine Manufacturer  
SCREW, M5.8 x 10, Taptite  
WASHER, Lock 3/8  
SHCS, 3/8 - 16 x 1-1/4  
HHCS, 5/16 - 18 x 3/4  
HHS, Trilobular, 1/4 - 20 x 1/2  
PPHMS, 4-40 x 0.19  
WASHER, Lock #4  
42 *  
43 *  
44 *  
45 B4300GS  
46 *  
47 *  
48 186205GS  
SWITCH, Oil Temp  
3
 
Exploded View - Enclosure  
4
BRIGGSandSTRATTON.COM  
 
Illustrated Parts List - Enclosure  
Item Part #  
Description  
Item Part #  
Description  
1
2
3
197275GS  
PAD, Mounting w/ Holes  
BASE, Mounting  
16 202956GS  
17 192778GS  
18 195733GS  
19 192940GS  
20 202957GS  
21 198893GS  
SEAL, Foam, Engine Air  
HHS, Trilobular, #8-32 x 1/2  
MOUNT, Tie Wrap  
U203030GS  
202984GS  
. . . . . . . Bulkhead, Eng End  
. . . . . . . Decal, Fuel Inlet  
. . . . . . . Seal, Foam  
ASSY, Bulkhead, Eng End  
RETAINER, Hose  
SEAL, Foam, Alt Inlet  
ASSY, Roof/Side-rails  
. . . . . . . Seal, Foam Engine Air  
. . . . . . . Bushing, 1-1/2  
. . . . . . . Bushing, 1-3/8  
. . . . . . . Plug, Dome 1-1/2  
. . . . . . . Pin, Hinges with Hardware  
. . . . . . . Weldment Roof/Side-rails  
. . . . . . . Insulation  
22 206841GS  
ASSY, Bulkhead, Alt End  
. . . . . . . Decal, Caution Hot Muffler  
. . . . . . . Seal, Foam  
4
5
206942GS  
ASSY, Door, Eng. End  
. . . . . . . Seal, Foam Alt Inlet  
. . . . . . . Pin, Hinges with Hardware  
. . . . . . . Bracket, Muffler  
. . . . . . . Weldment, Door Eng End  
. . . . . . . Insulations  
. . . . . . . Barrel, Hinges with Hardware  
23 206863GS  
DECAL, Caution Hot Surface  
INSULATION, Engine Door, Bttm  
ASSY, Vent, Exhaust  
PLUG, Dome  
ASSY., Vent, Alt.  
SEAL, Foam  
COVER, Air Intake Engine  
INSULATION, Engine Door, Top  
SEAL, Foam  
205928GS  
ASSY, Duct, Engine Air  
24 203303GS  
25 198926GS  
26 198460GS  
27 198927GS  
28 198888GS  
29 194694GS  
30 203302GS  
31 197312GS  
32 196397GS  
33 195597GS  
34 198890GS  
35 194828GS  
36 198889GS  
37 206866GS  
. . . . . . . Decals  
. . . . . . . Lug, Ground Connect w/Hardware  
. . . . . . . Bracket, Mounting Breaker  
w/Hardware  
6
198993GS  
ASSY, Support, Rail  
. . . . . . . Support Rail Eng. End  
. . . . . . . Seal, Foam  
. . . . . . . Decal, Rainproof  
INSULATION, Front/Rear Door  
INSULATION, Roof  
KIT, Door, Hinge  
7
8
9
B4300GS  
203015GS  
197493GS  
HHS, Trilobular, 1/4-20 x ½  
BUSHING, Snap, 2"  
BUSHING, Snap, 1-1/2"  
REGULATOR, VLTG  
HHCS, 3/8 - 16 x 1  
WASHER, Flat, 3/8 - M10  
WASHER, Lock 3/8  
NUT, 3/8 - 16  
SET, Latch Key  
10 198338GS  
11 *  
KIT, Door Latch  
DECAL, Manual/Hazard  
12 *  
13 *  
* - Items without part numbers are common fasteners and  
are available at local hardware stores.  
14 *  
15 206941GS  
ASSY, Door  
. . . . . . . Weldment Door  
. . . . . . . Insulation  
. . . . . . . Barrel Hinges with Hardware  
. . . . . . . Decals  
5
 
Exploded View & Illustrated Parts List - Control Panel  
Item Part #  
Description  
Item Part #  
14 206820GS  
15 *  
Description  
1
205929GS  
ASSY., Cover, Circuit Breaker  
w/Decal  
DECAL, Battery  
HHCS, 1/4 - 20 x 3/4  
WASHER, Shakeproof, Ext. M6 1/4  
NUT, 1/4 - 20  
2
3
4
5
6
7
8
9
*
SCREW, 10 x 0.62, Plastite  
BREAKER, Circuit 70A, 2P  
BRACKET, Mounting Breaker  
LUG, Ground Connect  
BOLT, 1/4-10 x 1, Plastite  
FUSE, Auto Type 15 Amp  
ASSY., Control Panel  
SCREW, PT, M4 - 1.79 x 16.0  
ASSY., Duct, Engine Air w/ Decals  
DECAL, Auto Start/Shock  
DECAL, Terminal Block  
DECAL, Ground  
16 *  
198313GS  
192770GS  
199011GS  
191991GS  
198573GS  
196655GS  
197492GS  
17 *  
18 207004GS  
DECAL, Manual  
Items Not Illustrated  
202882GS  
HARNESS, Wire, CTL Board to  
Engine/Alternator  
198517GS  
203020GS  
198515GS  
198516GS  
HARNESS, Wire, E1 & E2 Sensing  
HARNESS, AVR  
10 205928GS  
11 206821GS  
12 206578GS  
13 206842GS  
CONNECTOR, Terminal, 2 Pin  
CONNECTOR, Terminal, 10 Pin  
* - Items without part numbers are common fasteners and  
are available at local hardware stores.  
6
BRIGGSandSTRATTON.COM  
 
Exploded View & Illustrated Parts List - Alternator  
Item Part #  
Description  
1
2
3
4
5
6
7
8
9
195235GS  
ADAPTER, Mounting, Alternator  
ASSY, Rotor  
199252GS  
206042GS  
195234GS  
197177GS  
66386GS  
STATOR  
RBC  
HEX HEAD, SEM Screw  
ASSY, Holder, Brush  
TAPTITE, M5 - 0.8 x 16  
WASHER, 3/8" SAE  
BOLT, 3/8 - 24 x 15.20"  
66849GS  
203200GS  
200442GS  
7
 

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